| Projects - November / December 2002 |
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Thanks to those builders and enthusiasts who have sent
me their photos and reports. Thanks as ever to PFA Engineering for
providing a number of photos and information on newly completed projects
and of course to their builders for providing the information in the
first place. Please send me the details of how you are getting on
with your project, even just a photo and a few comments will do! My
address is: 16 Wisden Avenue, Burgess Hill, West Sussex RH15 8TL Tel:
01444 8705990. Email: nhitchman@aol.com |
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G-BEBT Andreasson BA4B
038-10158
Rebuilt and flown by David Hockings Deanland Airfield, Lewes,
East Sussex BN8 6AR G-BEBT was
damaged during a landing accident at Breighton. David Hockings
has rebuilt the aircraft with major repairs required of: the
main spar in the lower right wing and leading edge skin, the
right elevator and tailplane attachment brackets, and the
forward fuselage. Following repair the aircraft was repainted
in its original scheme. Flight testing was carried out by
Brian Cornes, during which the photograph was taken
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| G-BWVC
Jodel D18 169-11331 Being built by Jim Cripps
jim@jimbocripps.fsnet.co.uk
I thought you might like the latest pic
of my D18 now that it's together, apart from the engine that
is. Work is going well and I am currently putting in the last
of the control runs, those for the rudder. Sorry about the
dust on the wings!! The aircraft is in my Barn/Hangar which
I built especially for my plane. I am hoping to have the Wee
Beastie up and flying some time next year.
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G-DWPF Tecnam
P92-EM Echo 318-13838
Being built and flown by PI Franklin and DJM Williams, Guernsey.
Report and photo by Geoff Jones
The first homebuilt to be completed in Guernsey since Mark
Parr's WAR FW190 replica G-SYFW, Dave Williams' and Peter
Franklin's Tecnam P92EM Echo, G-DWPF, is pictured outside
Dave Williams' garage where it was built. Construction started
in late February 2002 and it was rolled out for final pre-flight
inspection on 31st July 2002. The P92 was designed by engineers
at Partenavia in Italy and is of metal construction. 'PF is
built as a microlight version and is fitted with a Jabiru
2200 engine. Alignment of the wings in relation to the tail
was within 1 mm (far greater tolerance is allowed for in the
plans). Inspector for the project was Bob Wright from Jersey.
The weighing of the completed aircraft was done on high spec
scales used by Guernsey based motor racing team and came in
at the target 265kg. A Microair Avionics (Australia) radio
is fitted. Although UK registered, a "permit" was
also issued by the Guernsey authorities to sanction the P92's
test flights from the states airport.
David has previously built two aircraft, whilst Peter is new
to the game. Both have PPLs with considerable experience on
a variety of light aircraft types and will share test flying.
After completion of its 15 hours test flying in the vicinity
of Guernsey, it is planned to fly it to Dinan in France, where
it will be based. First flight of G-DWPF at Guernsy should
have taken place by the time you read this (it was cleared
to fly 9th Aug).
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G-BTOT Piper
PA-15 Vagabond
Restored by John Rogerson, The Tavern, Ease Howle, Ferryhill,
Durham DL17 8SA. Owned by Matthew Rogerson and Steven Raw.
Piper PA17 Vagabond G-BTOT is now back in the
air and flying again following a one year rebuild after a
hand propping accident which damaged both wings. The rebuild
consisted of making two new wings, buying new struts and starboard
undercarriage leg plus a complete strip, inspection and recover
using ceconite fabric and a traditional dope finish. The Vagabond
is fitted with a Roll's Royce O-200 engine and a lightweight
starter. This wonderful vintage aircraft made its first flight
after the rebuild from fishburn airfield in April this year
in the capable hands of Robert Ryle, another vintage Piper
Vagabond owner. |
Image coming soon
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Image coming soon
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Thorp T-211
Being built by Stuart and Janet Gilroy
After visiting the PFA Rally at Cranfield for
a number of years, we decided to take the plunge. Our specification
was for a metal aircraft with a tricycle undercarriage and
the Thorp T-211 kit fitted the bill. This aircraft was originally
designed back in the 1960s by Mr John Thorp, who later went
on to work for Piper and designed the very successful PA28
Cherokee range.
Although the Thorpe is designed around the continental
100 hp engine, we had become of the development of the Wilksch
Airmotive WAM-120 diesel engine, which is supposedly a direct
replacement for the Continental. Since starting the kit, we
had made contact with two other Thorpe builders and decided
to see what their views would be on fitting the WAM 120. Both
were enthusiastic about the idea, so we spoke to our respective
PFA Inspectors, who all gave the "Thumbs Up". We
then needed to conduct a feasibility study that would cover
such items as C of G, engine mount and redesigned cowlings.
This was carried out by a stress analyst engineer who, after
looking at our proposals, was able to give the good news that
this engine could be fitted to the Thorpe T-211 airframe.
Wilksch are hoping to fly this aircraft and engine combination
before the end of the year. |
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| There are some major reasons for putting the WAM -
120 into the Thorpe.
No spark ignition - no magnetos required.
No mixture control.
No carb heat control - no carb icing (the demise many a pilot).
Less risk of fire.
No danger of carbon monoxide poisoning.
The biggest advantage is that the engine runs on Jet A1 - a third
of the cost of Avgas.
The engine has been tested to 130 bhp, but runs at 120 bhp normally
and burns 11 litre per hour at 75% power, against a Continental
average of 21 litre per hour. So, as you can see there are alot
of advantages. The cost of the engine, redesigned cowlings and engine
mount will only equate to approximately 50% of the cost of a new
Continental 100 hp. (Not so sure about that. The WAM and the O-200
are both in the £10,000 price range. Ed)
Bearing in mind that normally we are definitely not D.I.Yers (around
the house or car), the kit has gone together extremely well. We
are now three years into the build and the proud owners of a fin,
rudder, stabilator, two ailerons and flaps, and two wings. The fuselage
has just been started. Building the stabilator was like building
a small wing, so when we got to the wings we had a fair idea of
how they went together. Although we must say that the instruction
manual is very comprehensive and has excellent drawings, some mistakes
do still occur, but with the help of our excellent PFA Inspector,
Mark Hammet, these have not been disastrous.
This project is proving to be extremely interesting, enjoyable
and sometimes frustrating, but we have learnt an awful lot of things
we never knew before and now have a much better understanding of
what is beneath an aircraft's skins. We are now quite proficient
at drilling, deburring and riveting, with some experience of rivet
removal!
We still have a long way to go, but hopefully we could be flying
by this time next year. |
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Image coming soon
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Thorp T-211
Being built by Stuart and Janet Gilroy
After visiting the PFA Rally at Cranfield for
a number of years, we decided to take the plunge. Our specification
was for a metal aircraft with a tricycle undercarriage and
the Thorp T-211 kit fitted the bill. This aircraft was originally
designed back in the 1960s by Mr John Thorp, who later went
on to work for Piper and designed the very successful PA28
Cherokee range.
Although the Thorpe is designed around the continental
100 hp engine, we had become of the development of the Wilksch
Airmotive WAM-120 diesel engine, which is supposedly a direct
replacement for the Continental. Since starting the kit, we
had made contact with two other Thorpe builders and decided
to see what their views would be on fitting the WAM 120. Both
were enthusiastic about the idea, so we spoke to our respective
PFA Inspectors, who all gave the "Thumbs Up". We
then needed to conduct a feasibility study that would cover
such items as C of G, engine mount and redesigned cowlings.
This was carried out by a stress analyst engineer who, after
looking at our proposals, was able to give the good news that
this engine could be fitted to the Thorpe T-211 airframe.
Wilksch are hoping to fly this aircraft and engine combination
before the end of the year. |
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| G-BZRV Vans
RV-6 181-13573 Built by Ed Hicks, Pete Hicks and Nigel Hitchman
In the last instalment, we had carried out the engine runs
and just had weighing and a few last minute jobs to do. The
new oil pressure transducer was fitted and the engine run
again. To our surprise, we still had no oil pressure indication!
Surely we couldn't have two faulty transducers so I started
thinking about how the system should work and what could be
wrong. I then realised that the transducer might normally
be screwed directly into the engine and thus been getting
an electrical ground through the engine, but we had ours mounted
remotely on a flexible hose in a a rubber "P" clip,
thus it would not be grounded. So with a quick mod and with
some locking wire round the screw thread of the transducer
connected to one of the engine mount bolts through the firewall.
Started the engine again and, like magic, we had oil pressure.
Great, now to make a proper earthing strap as the final solution.
A few more tie wraps to hold some wiring in place, baffle
and seal finalised, placards fitted on the instrument panel
(thanks to Mike Drye for getting them done), wing root fairing
rubber strips trimmed and wheel pants and leg fairings fitted.
We were now ready for weighing and final inspection.
Scales were borrowed from Roger Target, which were accurate
and easy to use. Empty weight came out at 1045 lbs, which
seems to be a reasonably lightweight for our specification
aircraft with O-320 engine and Sensenich fixed metal prop. |
Image coming soon
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| The CG was also well forward, which is great as a pilot,
passenger and baggage are all aft of the datum, and fuel very close
to the datum. Thus we can carry about 80 lbs of baggage with two heavier
than average crew and minimum fuel and still be with the CG envelope.
A mid range CG would restrict the amount of baggage that could be
carries with two crew.
Final inspection went well with our inspector Trevor Hope pleased
by what he saw. With the paperwork complete, everything was sent
off to PFA Engineering for processing. Meanwhile it was off to Oshkosh
for me and Kitty Hawk for Ed, to the Great Cross country air race,
finishing at Oshkosh. By the time of our return I had the Permit
to Test on my doorstep, it had been there for a while, I think PFA's
turn around was two days.
August 2nd was the first day I could get down to Garston Farm and
with our Flight Release Certificate in hand, we were ready to go.
A reasonable day for first flight, it was clear early on, but by
the time we were ready to fly around 11am, it was cloudy, but with
a 2500 - 3000ft cloudbase and almost no wind it was time to fly!
Taxiing out everything worked fine, power checks OK, line up and
call nearby RAF Colerne whose ATZ the strip is within. Everything
ready, power slowly advanced, easy to keep straight, initially stick
fully back until the rudder becomes effective, then let the tail
rise and before I know it im airborne for the first flight - fantastic!
Flaps up before we exceed their limiting speed, fuel pump off, check
the T's and P's all OK, CHT getting high with the new engine so
level off and increase speed. A slow climbing circle, keeping above
the field or colerne, we are soon up to 180mph. CHT stabilising
around 400F and everything running fine. Controls feel good, I keep
the engine at 2500rpm as we are running in, this makes it more difficult
to keep near the airfield as we are going so fast! Then I just flew
around under the clouds for 15 mins going round in circles and figure
eight's keeping a good eye on the instruments to ensure all was
OK.
Time to slow down, extend the flaps, they work fine and then power
off stall 52mph indicated, little buffet and a small wing drop as
expected, but easy to recover and a bonus, the stall warning worked
a few mph before.
Then descend to downwind with a couple of 360 degree steep turns
to lose some speed but not have to reduce power too much. Longest
final I've ever done at Garston Farm, but still a bit high, approach
at 80mph slowing to 70 over the fence, a bit fast, but we touch
down with a small skip about 1/3 of the way into the strip and stop
well before the end hardly using any brakes. Its certainly alot
faster than the Cub!
The cowlings then came off for a thorough inspection, but no problems
found. Now off the Kemble for fuel and some data collection en route,
with Ed on board as flight test observer. We now switched on the
GPS to confirm the speeds, easy as it was a no wind day and everything
looked spot on. The vacuum instruments all worked well and we could
see the oil pressure and temperature as well as CHT and EGT all
stable in the cruise. It used to take 20 minutes to get to Kemble
in my Cub, in the RV its less than 10 but we made it a 30 minute
flight to keep up with the engine running-in task. First landing
on a hard runway was good, now to fill up with fuel. When we came
to depart, they had just started an emergency exercise and the main
runway was blocked by a simulated incident. So we were offered the
short grass trip. No problem at all, with full fuel and two up,
we were airborne in less than half the strip and climbing fast.
Another 30 minutes flight around the area back to Garston Farm.
Another inspection, followed by another 30 minute then a 1 hour
flight, so in the first day I had done three hours in five flights.
The left wing is slightly heavy and we need some right rudder too,
but these are easily rectified by a small trim tab on the rudder
and by squeezing the trailing edge of the right aileron, which alters
the airflow around the aileron - easier than a trim tab!
The back to work! A week later and a perfect day for flying, so
another trip to Kemble for fuel, then off on the two hour endurance
flight. With the speed of the RV this meant we covered the test
area very quickly, and several times! Finishing off with a few touch
and goes at Kemble, stop to refuel again, then back to Garston Farm.
With everything now done, it was time for the PFA test program.
With two crew, almost full fuel and some weight in the baggage compartment
we were ready to go. All went well with the tests easily accomplished,
confirming the fine handling and performance of the aircraft. The
engine has ran great and we haven't had to add any oil over the
six hours, despite being running-in with mineral oil.
With six hours flying over two days, everything was accomplished
and the paperwork completed and ready for the Permit Issue. I posted
the paperwork under the PFA office door at Shoreham on the Saturday
evening, then went away for work for five days. Returning on the
Thursday morning, I found a letter from PFA Engineering saying they
had approved the Permit Issue and sent their recommendation to the
CAA for them to issue the paperwork, together with a caution that
we might not be first priority on the CAA's list. I phoned the CAA
to see how it was going, saying that I was passing Gatwick later
in the day. To my surprise they said I could pick up the paperwork
that afternoon, excellent, only four working days for the PFA and
CAA to process all the paperwork - who can complain about that!
Now it's time to get more used to the aircraft, polish the landings,
get used to some crosswinds and have fun travelling across the country
visiting airfields and going to fly-ins.
The full Permit was issued exactly two years after we took delivery
of the kit. We all worked on it an average of two days per week
for the two years, alot of work, but alot of fun too. Thanks to
many great people for their advice and encouragement, but mostly
to Sally Hicks for putting up with us and feeding us, Trevor Hope
our inspector, Geoff Church for doing the wiring, Glenn Stanley
for providing the wire, John Akerman for the wiring diagram and
lots of advice, Roger Target for the painting, Ian Belmore for various
tools and advice, Barry Clifford for the clecoes and lending us
various parts, Andy Phillips (Andair) for fuel system components,
Kevin Pearce (ST Aviation) for Microair Radio and Transponder and
of course all the people at Vans's for producing a great aircraft
and all at the PFA for enabling us to build such an aircraft in
the UK. |
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